Custom
Decals & Graphics
Full-colour custom decals on cast PVC, calendered PVC, polyester, reflective, chrome, and transparent films — contour-cut to any artwork shape — with Pantone colour matching, white ink on clear, air-release adhesive, and UV overlaminate — for vehicle fleet liveries, motorsport graphics, OEM product badging, equipment branding, and promotional programmes — manufactured at volume for direct supply to assembly lines, fleet operators, and export markets.
A decal is the first thing someone sees on a vehicle. Make it look like it was made for the vehicle.
Generic cut vinyl looks like it was applied in a car park. A properly manufactured decal — cast film, colour-managed print, UV laminated, contour-cut to the artwork, with an adhesive matched to the panel surface — looks like it came out of the factory with the vehicle. We manufacture for fleet operators who need livery consistency across a programme of 200 vehicles and for OEM customers who need 50,000 model badges a year. The standard is the same at both volumes.
Cast film follows the surface. Calendered film fights it.
On a flat door panel, calendered vinyl is fine. On a compound-curved body panel, a riveted chassis section, or a corrugated equipment skin, it bridges, bubbles, and lifts at the edges. Cast PVC is manufactured at significantly lower tension than calendered film — it relaxes into the surface geometry instead of springing back. Where the surface has deep recesses or rivets, we specify air-release adhesive. Where the application is large-format, we pre-mask for transfer or specify wet application.
For OEM supply, colour is a specification — not a best effort.
When a manufacturer specifies a brand colour on a product badge or a model decal, the colour on the decal is the colour that ships with the product. Cross-batch delta-E tolerances agreed before production. Colour-certified batch records supplied with delivery for QA sign-off. Part-numbered master artwork held on file for repeat supply without re-approval cycles. JIT scheduling available for assembly-line supply. This is what OEM manufacturing looks like when colour is a specification, not an approximation.
Decal Categories
What Are You Putting It On?
Film grade, adhesive system, laminate, and cut format are all determined by the application — the surface, the environment, and how long it needs to last. Tell us what it's going on and we'll spec the construction.
Vehicle & Fleet Livery
Cast PVC — Conformable
Full-colour livery decal sets for commercial vehicles, emergency service fleets, and plant hire equipment. Pre-collated per vehicle. Cross-batch colour tolerance managed.
Typical Use
Vans, trucks, trailers, buses, emergency vehicles, plant and machinery.
Motorsport & Race Graphics
Cast PVC — High-Performance
Livery kits, number boards, sponsor panels, and helmet wraps engineered for race conditions. Fuel, oil, and UV resistant. Contour-cut to any artwork geometry.
Typical Use
Race cars, karts, helmets, motorbikes, pit equipment, transporter liveries.
OEM Product Badging
PET / Cast PVC — Volume
Model names, brand marks, rating plates, and decorative trim decals manufactured to OEM part-number specification. High-volume batch supply with colour-certified records.
Typical Use
Automotive trim, appliances, industrial equipment, consumer electronics.
Promotional & Event
Calendered PVC — Short-Run
Short-run promotional decals, event graphics, and point-of-sale stickers for campaigns where speed and cost matter more than 7-year outdoor durability.
Typical Use
Events, activations, product launches, retail POS, sponsor decals.
Supply Options
Single Run vs Fleet vs OEM
One decal, a fleet of 200 vehicles, or 500,000 OEM product badges a year — same manufacturing platform, same quality standard. Artwork management, colour tolerance, and supply format scaled to the programme.
| Property | Single / Short Run | Fleet Programme | OEM Volume Supply |
|---|---|---|---|
| Best For | One-off, event, or promotional decal — short run or single item | Matched livery across multiple vehicles or units in one programme | Manufactured product badging — high volume, part-numbered, repeat supply |
| Artwork Management | Customer-supplied print-ready PDF or AI file | Colour-managed artwork set with panel breakdowns per vehicle type | Part-numbered master artwork held on file for repeat production |
| Colour Consistency | Production colour match | Cross-batch Pantone / L*a*b* colour tolerance agreement | Batch-to-batch delta-E tolerance; colour-certified production records |
| Supply Format | Contour-cut singles in poly bag | Pre-collated kit per vehicle — all panels in one pack | Roll, sheet, or kit supply to assembly line; JIT scheduling available |
| Volume Range | 1 to 100 units | 10 to 500 vehicles | 500 to 500,000+ units per annum |
| Typical Application | Event vehicles, race liveries, one-off promotional pieces | Commercial vehicle branding, emergency service liveries, plant hire | Automotive badges, appliance branding, industrial equipment marking |
Construction
Engineered Layer by Layer
Eight layers — from liner and die-cut geometry through adhesive, air-release channel, face film, print, and UV overlaminate — configured to hold colour accuracy, film conformability, and adhesion across the rated outdoor service life.
L-01
UV Overlaminate / Clear Cast
Gloss / Matte / Satin — Scratch, Fuel & Wash Resistant
L-02
Print Layer
CMYK + White + Spot Colour — Up to 1440 dpi
L-03
White Opaque Flood Coat
Blocking Layer on Translucent / Metallic Films
L-04
Face Film / Vinyl
Cast PVC / Calendered PVC / PET / Reflective / Chrome
L-05
Air-Release Channel (Optional)
Bubble-Free Application on Large-Format Panels
L-06
Pressure-Sensitive Adhesive
Permanent / Removable / High-Tack / Ultra-Removable
L-07
Application Tape (Optional)
Pre-Masked for Transfer / Wet Application
L-08
Liner & Die-Cut Geometry
Kiss-Cut / Contour-Cut / Bleed-Cut to Drawing
Technical Parameters
Print & Film Specs
Standard performance parameters for our custom decal range. All values configurable to your film grade, application surface, exposure environment, and required outdoor service life.
Materials & Configuration
Built to Your Decal Specification
Film grade, print construction, finish, adhesive system, and supply format — every variable configured to your artwork, application surface, operating environment, and installation method.
Face Film
Print & Finish
Adhesive & Application
Supply Format
Capabilities
Feature & Build Variants
Film grade, print construction, laminate, adhesive, cut format, and supply method — every variable configured to your application, surface, and programme volume.
Production Capability
Built for Serious Production
Contour-Cut to Any Artwork — No Shape Restrictions
Die-cut and contour-cut to any shape the artwork defines — custom letterforms, logo silhouettes, intricate badge outlines, or complex multi-element graphic kits. Minimum detail 5 mm. Registration between print and cut verified before production release. Supplied as singles, pre-collated kits per vehicle, or roll-wound sequential for applicator dispensing.
Cast Film for Contoured, Curved & Riveted Surfaces
Cast PVC conforms to compound curves, riveted panels, corrugated sections, and recessed surfaces without wrinkling or lifting at edges. Where calendered film would bridge or distort, cast film follows the geometry of the surface. Air-release adhesive channel for large flat panels — bubble-free application without wet-apply process. Adhesive system matched to the specific surface: painted steel, powder coat, GRP, polypropylene, and bare aluminium.
Colour Accuracy — Pantone, CMYK & White on Transparent
Fleet and livery decals require colour consistency across production batches and across multiple vehicles in a programme. CMYK process print profiled to substrate and laminate combination. Pantone spot colour matching available with L*a*b* tolerances agreed before production. White ink flood coat on transparent film for full-opacity print on glass, polycarbonate, and clear-film constructions where the background colour must not read through.
Durable for the Operating Cycle of the Vehicle or Equipment
A livery decal on a commercial vehicle, a logo badge on a piece of plant, or an OEM model sticker on exported equipment must survive pressure washing, fuel splash, UV exposure, and mechanical abrasion without fading, lifting, or discolouring. Cast PVC with UV overlaminate rated to 7 years vertical outdoor. Polyester face stock where solvent resistance is the primary requirement. Adhesive system selected against the surface preparation standard and the removal requirement at end of operating cycle.
Applications
Vehicles, Equipment & Products
Wherever a custom decal must carry a brand, a livery, a badge, or a graphic — from fleet vehicles and motorsport to OEM product marking and promotional programmes.
Vehicle & Equipment Graphics Range
Related Products
Vinyl Graphics & Vehicle Wraps
Wide-format printed vinyl graphics in cast, polymeric, and calendered PVC — for full vehicle wraps, partial liveries, machinery marking, wall graphics, and site hoardings.
Safety Stickers
Safety and hazard warning stickers to ISO 3864, ANSI Z535, and GHS/CLP standards — for machinery guarding, electrical panels, chemical containers, and process plant.
Instruction Labels
Multi-panel instruction labels in flat, accordion-fold, and booklet constructions — for machinery operating panels, maintenance schedules, and assembly guides.
Every Brand Represented.
Every Decal Delivered.
Share your artwork, surface details, application environment, and required quantities — we'll come back with a film specification, adhesive recommendation, and a detailed manufacturing quote.